Vertical Carousel Racks – Vertical Storage Systems for Warehouse Space Optimization
The dynamic development of logistics and increasing demands for efficient warehouse space management mean that more and more companies are turning to modern solutions, such as vertical carousel racks. This is an automated storage system where shelves move rotationally in a vertical loop, directly delivering the required goods to the operator. This not only saves space but also significantly improves ergonomics and operational speed.
Automated vertical carousel racks are effective in both large distribution centers and smaller warehouses where efficiency and work safety are priorities. These solutions are dedicated to companies that want to automate the picking process and fully utilize the height of their premises.
How does a vertical carousel rack work?
The operation of a carousel rack is based on a rotating mechanism resembling a carousel – shelves are attached to chains that move in a vertical loop. When an item is requested, the appropriate shelf automatically descends to an ergonomically designed retrieval zone.
This design eliminates the need for employees to move around the warehouse. Instead of searching for products in aisles, goods are delivered directly to their hands. This solution:
increases order picking speed,
reduces human errors,
improves work ergonomics,
increases safety by eliminating the need to reach for products at great heights.
As a result, carousel storage systems become invaluable support in processes requiring high precision, e.g., in the pharmaceutical, electronics, or automotive industries.
Carousel Racks - Offer
Where and when to use carousel racks?
Automated vertical carousel racks are a solution particularly valued in places where quick access to a large number of diverse, often small products is crucial. These can include:
spare parts and component warehouses – e.g., in automotive service centers or manufacturing plants,
electronics and pharmaceutical industries – where safety and accuracy in dispensing goods are paramount,
logistics and e-commerce centers – where fast order picking is crucial,
industrial vending machines – e.g., in manufacturing plants, where employees have access to tools and consumables at any time.
Automated archiving systems – e.g., in offices or hospitals, they provide excellent security for important documentation.
Thanks to their vertical design, carousel racks are also effective in warehouses with limited space. They allow for the utilization of the hall’s height while ensuring full control over goods circulation.
Carousel Rack vs. Traditional Warehouse
Compared to traditional static racks, vertical carousel racks offer a number of tangible benefits.
Space Saving – the vertical arrangement of shelves allows for saving up to 60–70% of space compared to traditional systems.
Faster Picking – the time for searching goods is reduced several times over. The operator does not walk around the warehouse – the goods come to them.
Increased Safety – the absence of a need for forklifts or ladders significantly reduces the risk of accidents.
Easy IT System Integration – modern carousel racks can be connected to a WMS system, allowing for full automation and inventory control.
Regarding the implementation costs of carousel racks, their price depends on many factors: the height of the device, the number of shelves, the type of control, or the degree of integration with other systems. Typically, prices range from tens of thousands of Polish zlotys for smaller solutions to several hundred thousand Polish zlotys for large, fully automated systems. However, this investment quickly pays for itself – savings resulting from increased efficiency and better space utilization are noticeable within a few years.
A vertical carousel rack is a solution that combines warehouse automation with maximum space utilization. Thanks to the carousel mechanism, companies gain greater control over processes, reduce picking time, and increase work safety. Automated vertical carousel racks are effective wherever quick access to a large number of products is a priority – from production warehouses, through archives and e-commerce, to industrial vending machines. This is an investment that allows companies to build a competitive advantage and prepare for the growing demands of the market.
